Custom Tempered Steel OEM Stamped & Bent Brackets

 

These custom stamped brackets were manufactured using tempered .063" thick steel sheet material for our specialty OEM customer.  A number of features were incorporated, from .126" diameter round openings to 4-40" thread tapped holes.  Overall length was 1.45" and the brackets were finished with black oxide (commercial spec) prior to packaging.  Full certs were provided with the parts.

Custom Internally Threaded Stainless Ball Studs

 

These custom internally threaded stainless steel ball studs were manufactured using 303 stainless steel material with 12-40 internal thread inside the ball stud and also 10-24 external thread rolled on the male portion.  Three different length variations on the male thread length were produced per our customer's requirements.  Full certs were available with the parts.

Custom A286 Stainless Domestic Hex Nuts

 

These custom 1/4-20 A286 stainless steel hex nuts were manufactured domestically for our aerospace/drone manufacturing customer.  DFARS compliant material was used for the production and the hex nuts were made to a 7/16 across the flats specification and 7/32 in height.  Full certs were provided with the parts. 

Custom Grade 5 Hex Bolt, Nut, and Washer Kits

 

These custom automotive fastener kits included grade 5 5/16-24 partial thread hex bolts, split lock washers, and grade 5 hex nuts.  All parts were black oxide finished prior to poly bagging into individual kits per our customer's specifications.  All certs were available with the parts and standard description labels were used on all poly bags.

Custom Domestic Stainless Steel Wave Washers

 

These custom 3-wave washers were manufactured domestically in the USA using DFARS compliant 301 stainless steel material.  The outside diameter was set to 1.325" and the inside diameter to .975".  Raw material thickness was at 0.05" +/-.015.  Full certs were provided with the parts for our aerospace customer.

Custom Music Wire Torsion Springs

 

These custom torsion springs were manufactured using .090 diameter music wire material with .80-.95% carbon content and 230-399 ksi tensile strength.  Both legs measured 4.45" center to center with a 120 degree angle.  Zinc clear finish was applied to finish the parts for the architectural assembly application.

Custom Grade 5 Hex Coupling Nuts

 

These custom coupling nuts were manufactured using mild steel material with zinc clear finish.  1/2-13 thread was tapped all the way through the part at an overall length of 3/4".  5/8" across the flats bar stock was used to produce these parts.  

Custom Zinc Plated Flat Washers

 

These custom flat stamped washers were manufactured using low carbon steel material with zinc clear plated finish.  The washer outside diameter was set to .344" and the inside diameter to .210".  Thickness was designed to a .031" +/-.002" prior to the zinc plated finish.  

Custom Steel Slider Lock Pins With Cotter Pin

 

These custom machined steel post pins were manufactured using low carbon steel with plain finish.  The head measured .41" in diameter and the shoulder .200" with a .063 thru hole for the cotter pin.  The pins measured .60" in overall length underneath the head.  Cotter pin and washer used for the full assembly at application were also custom made to drawing for our electronics customer.

Custom Thin 10-32 Zinc Plated Hex Nuts

 

These custom hex nuts were manufactured using low carbon steel material per ASME B18.2.2 with zinc clear finish.  The thin height of the nuts were set to .094" +/- .005" and across the flats dimension to a 3/8" hex.  Standard chamfers were incorporated with light chamfer on both sides of the tapped holes.

Custom 1020 Steel Precision Machined Step Pins

 

These custom precision machined stepped pins were manufactured using 1020 steel material with the larger diameter set to .156" +/-.001 and the smaller diameter at .092" +/-.002.  The overall length measured 1.09" +/-.01 and the point incorporated a radius of R.078.  Material certs were provided with the parts per customer requirements.

Custom Alloy Steel Metric Cone Point Set Screws

 

These custom alloy steel metric cone point set screws were manufactured in alloy steel material with M12 - 1.75 rolled thread and 60MM length underneath the cold formed square head.  The square head measured 13MM X 13MM X 12MM in height.  The cone point incorporated a 9MM diameter shoulder to assist in assembly on the production floor.

Custom M3 X 0.5MM Stainless Steel Shoulder Socket Bolts

 

These custom stainless steel shoulder bolts were manufactured in 18-8 stainless steel material for our drone manufacturing customer.  M3 X 0.5MM thread was rolled with a thread relief machined below the 4MM X 5MM shoulder.  A 2MM hex drive was broached at the head and a precision machined profile was incorporated on the head to meet drawing requirements.  

Custom Precision Machined Weld Studs

 

These custom precision machined weld studs were manufactured in mild carbon steel material with eventual copper flash plating prior to use on the production floor.  Overall length of the weld stud is 20.02mm and the single projection measures .75mm diameter by .80mm length.  UNC-2B thread was rolled on the threaded section and samples were manufactured for our customer to test prior to full production.

Custom Stainless Steel Chamfered Dowel Pins

 

These custom stainless steel dowel pins were manufactured in lengths ranging from 2-1/2" to 9" and a diameter of 1/8".  304 stainless steel material was used and the pins were factory passivated after the chamfer was applied on each side.  

Custom Cl 10.9 Torx Drive Socket Head Bolts

 

These custom torx drive socket head bolts were manufactured using class 10.9 steel material with a cold formed head and T20 drive combined with rolled partial 10-32 thread.  Overall length under the head was set to 1.125" +/-.01" and commercial black oxide finish was processed to complete the parts for our customer's use.  Full certs were provided with the parts.

Custom Metric Stainless Steel Standoffs

 

These custom metric stainless steel standoffs were manufactured using 303 stainless steel material with M3 X 0.5 tapped to a depth of 8MM on one side and unthreaded drilled hole on the other side at a diameter of 4.2MM and a depth of 10MM.  The flat machined sections were set to 7MM across the flats and the round outside section was at a radius of 8MM.  Full certs were provided with the parts.

Custom Low Profile Socket Head Screws in Stainless Steel

 These custom low profile socket head screws were manufactured using 304 stainless steel material for our gun product manufacturing customer and were also provided with black oxide finish.  Full 10-32 thread was rolled at a length of .75" below the cold forged head.  Parts were provided with full certs per our customer's requirements.